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Extensive Versatility Cemented Carbide Turning Inserts for Steel Semi Finishing

Basic Information
Place of Origin: CHINA
Brand Name: MMM
Certification: ISO 9001
Model Number: Various
Minimum Order Quantity: 10 PCS
Price: USD
Packaging Details: Internal Plastic Box Packaging
Delivery Time: 5-10 Days
Payment Terms: L/C, T/T
Supply Ability: 1,000,000 PCS/Month
Detail Information
Material: Cemented Carbide Coating: CVD
Processing Material: ISO P, Steel Application: Semi-Finishing, Turning
Standard: ISO Grade: Various
Type: ISO Standard Type Series Chipbreaker: M-Level Accuracy, Sharp
High Light:

cnc turning inserts

,

hard turning inserts


Product Description

Cemented Carbide Turning Inserts for Steel Semi Finishing with Extensive Versatility

 

 

  • The Core Competitive Products.
  • Have Excellent Performance & Superior Cost Performance.

 

Application:

  • ISO P materials, the first choice for semi-finishing of various steel.

 

Technical Information:

  • Steel is the largest material group in metal cutting.
  • The machinability of steel varies depending on its alloying elements, heat treatment and manufacturing processes (forging, casting, etc.).
  • Generally, steel has good machinability, but the specific properties vary greatly depending on the hardness of the material and the carbon content.
  • For turning, steel can be divided into non-alloy steel, low alloy steel and high alloy steel.
    • Non-alloy steel:
      • Material classification: P1.1
      • Non-alloy steels include steels with a carbon content of 0.55% or less.
      • For low carbon steel (<0.25%), due to the difficulty of chip breaking and the tendency of bonding, special care should be taken during processing.
      • For non-alloy steels with higher carbon content, the processing characteristics are similar to those of low alloy steels.
    • Low-alloy steel:
      • Material classification: P2.x
      • Low alloy steel is the most commonly used material in metal cutting. Such materials include both soft and hard materials (below HRc 50).
      • For low hardness materials, the most common types of wear are crater wear and flank wear.
      • The machinability of low alloy steel depends on the alloy content and heat treatment (hardness).
      • Hard deformation of hard materials is a common type of wear, which generates more heat in the cutting area.
      • Hard material cutting tools require extremely high heat and flank wear resistance, so for these processes, cast iron machining grades can be used.
    • High alloy steel:
      • Material classification: P3.x
      • High alloy steels include carbon steel with a total alloy content of more than 5%.
      • High alloy steel includes both soft and hard materials (below HRc 50).
      • Cutting performance decreases as the alloy content and hardness increase.

 

Feature Advantage:

  • With special sintering technology, the impact resistance and wear resistance of the cutting edge are enhanced to improve the resistance of the cutting edge.
  • The blade adopts special surface technology, which greatly improves the surface quality of the blade, effectively reduces the cutting force, reduces the bonding between the blade surface and the material to be processed, and greatly improves the stability of the blade.
  • The unique cutting edge skeleton design achieves the perfect combination of blade toughness and resistance to plastic deformation.

 

  • Chipbreaker, PM:
    • Very versatile chipbreaker, wide cutting depth, can also be applied to the processing of a variety of materials.
    • M-class precision chipbreaker type.
    • High edge strength.
    • Lower cutting force.
    • Suitable for semi-finishing with unstable working conditions and for cast iron machining.

 

  • Grades:​​
 
Grade

 

Coating

 

Performance

Equivalent Grade

 

 

MC2115

 

 

TiCN & Al2O3 CVD Coatings

  • Have improved wear resistance and improved wear resistance.
  • They are ideal for high-speed cutting of steel parts to semi-finishing.
  • The cutting speed can be increased by more than 25%.
  • The tool life can be increased by more than 30% at the same cutting speed.

GC4215

GC4015

UE6110

UE6020

UE6010

CA5515

AC2000

 

 

MC2125

 

 

TiCN & Al2O3 CVD Coatings

  • It has strong resistance to plastic deformation and edge strength, and is the universal choice for steel from finishing to roughing.
  • Stable performance under high removal rate cutting parameters or under harsh working conditions, and can achieve more environmentally friendly dry cutting.

GC4225

GC4235

GC4025

UE6035

AC3000

CA5525

 

 

MC2135

 

 

TiCN & Al2O3 CVD Coatings

  • It has strong toughness and resistance to plastic deformation.
  • It is an ideal grade for efficient roughing and gravity turning of steel under severe conditions.
GC4235
GC4035
UE6035
AC630M
CA5535
  • Types:
    • ISO standard turning inserts are available in a variety of conventional types
    • Different insert nose arcs of various types (R0.2, R0.4, R0.8, R1.2, etc.)

Negative Insert

 

Serial

 

Type

 

MC2115

 

MC2125

 

MC2135

C CNMG1204 * -PM
C CNMG1606 * -PM
C CNMG1906 * -PM
D DNMG1104 * -PM
D DNMG1504 * -PM
D DNMG1506 * -PM
S SNMG1204 * -PM
S SNMG1506 * -PM
S SNMG1906 * -PM
T TNMG1604 * -PM
T TNMG2204 * -PM
V VNMG1604 * -PM
W WNMG0604 * -PM
W WNMG0804 * -PM

 

Positive Insert

 

Serial

 

Type

 

MC2115

 

MC2125

 

MC2135

C CCMT0602 * -PM
C CCMT09T3 * -PM
C CCMT1204 * -PM
D DCMT0702 * -PM
D DCMT11T3 * -PM
S SCMT09T3 * -PM
S SCMT1204 * -PM
T TCMT0902 * -PM
T TCMT1102 * -PM
T TCMT16T3 * -PM
T TCMT2204 * -PM
V VBMT1103 * -PM
V VBMT1604 * -PM
V VCMT1103 * -PM
V VCMT1604 * -PM

 

 

Recommended Cutting Parameters:

  • The following cutting parameters are the recommended range values. Appropriate adjustments and selections should be considered after considering the following factors:
    • Specific physical properties of the material being processed
    • The actual condition of the part blank
    • Power and rigidity of the machine tool
    • Clamping rigidity of tools and workpieces
    • Balance between tool life and machining efficiency

 

 

ISO

 

Processing Range

 

Grade

Speed

(m/min)

Feed

(mm/r)

Depth

(mm)

P Finishing (-PF) MC2115 200 - 500 0.05 - 0.35 0.3 - 2.0
P Semi-Finishing (-PM) MC2125 180 - 480 0.15 - 0.5 1.5 - 5.0
P Roughing (-PR) MC2135 130 -380 0.3 - 0.8 3 - 15
P Heavy Turning (-HPR) MC2135 100 - 240 0.5 - 1.5 5-15

 

 

Extensive Versatility Cemented Carbide Turning Inserts for Steel Semi Finishing 0

 

 

 

 

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